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ABB explains how to improve traceability in food production to prepare for the rise in allergens

8 July 2019

Allergies are the most common chronic disease in Europe. In fact, the European Academy of Allergy and Clinical Immunology (EAACI), reports that more than 150 million Europeans suffer from allergies. With numbers growing, more must be done to protect affected consumers. Here Darcy Simonis, food and beverage group vice president at ABB, explains how to improve traceability in food production to prepare for the rise in allergens.

Allergies are a life-altering and life-threatening condition. Daily, up to 20 per cent of patients with allergies face the fear of fatal reactions. Currently worldwide, seven per cent of children have been diagnosed with allergies, compared to just three per cent of the adult population. This drastic increase demonstrates the need for the food industry to do more to prepare for growing levels of dietary delicacy.

Food manufacturers need to understand this delicate balance, but there are often many barriers stopping them from reporting accurately. From food fraud to confusing or conflicting legislation, the barriers to effective traceability are diverse. However, the risk to consumers is high — even one mistake can cause potentially fatal consequences.

Traceability

Traceability is the ability to track food through all stages of production, processing and distribution. Most legislation requires producers to be able to trace products one step backwards and one step forwards, at any point in the supply chain. This means that as long as every part of the supply chain is reliable it is hard for ingredients to be mislabeled. It’s simple in theory but can often be a difficult concept to implement.

Food manufacturers need to be compliant with the ISO 22005:2007 standard for traceability in the feed and food chain. However, due to the complexity of modern supply chains, it is harder, but also more vital than ever to have a good overview of the complete process.

To this extent, it is good practice for a food and beverage producer to trace every single ingredient throughout the whole of their supply chain. Not only will this have good business applications, because fully understanding a supply chain will drastically reduce the cost of a recall, but problematic steps or points of contamination will become easier to trace, cutting down the number of products that need to be recalled.

Technology

There are tools available to improve traceability, including automated control systems that allow manufacturers to give their product a digital, trackable passport. Recording the details of production digitally through automation systems and feeding them into Enterprise Resource Planning (ERP) software or Manufacturing Operations Management suite (MOM), will create a comprehensive digital trace.

ERPs and MOMs work by integrating all facets of a business into a single database, allowing an in-depth view of business operations. The systems can then break down a production plant into distinct steps, meaning plant managers can easily identify when a contaminate, or potential contaminant, is present. Producers can then state exactly what is in their product and plant managers can accurately understand how many batches need recalling if issues do occur.

While more than 50 million Americans sufferer from chronic allergies every year, this number is expected to double by 2025. With the rate of people with allergies rising, manufacturers need to prepare their systems for even more detail and reporting for customers. Installing robust traceability can help eradicate unintended allergic reactions, building strong consumer trust and ultimately saving lives.

For more information, please visit: www.abb.com
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