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CPI selects Suncombe Effluent Treatment Facility for UK's new National Biologics Manufacturing Centre

The Centre for Process Innovation (CPI) has recently completed commissioning of the new £38m National Biologics Manufacturing Centre in Darlington, Co. Durham, which features a state-of-the-art effluent treatment facility supplied by Suncombe's Biowaste Solutions arm.

The new Centre provides companies with open access facilities and expertise to help them develop, prove and commercialise new and improved processes and technologies for biologics manufacture.

The flagship National Biologics Centre is part of the UK Governments Strategy for Life Science, helping UK companies to develop a competitive foothold in the growing global biopharmaceutical market. Biological medicines already account for around 10 - 15% of the current pharmaceutical market and the sector is outperforming the market as a whole. More than one-fifth of new medicines launched on the world market each year are now biotechnology-derived.

The Suncombe equipment is based on its EDS+ Effluent Decontamination System range, with additional features developed to suit the client's specific requirements. This included Suncombe engineers being part of a team which constructed a 3D model of the proposed Centre, which integrated with the sites overall layout, to allow visualisation of the precise location and position of the treatment facility.

Steve Overton, technical director at Suncombe, commented, "We were delighted to be part of this project which is developing new, high-tech manufacturing businesses for the UK. As British manufacturers ourselves it is also important to be able to show off the expertise in biowaste engineering which is available in this country." 

"The team we were a part of, particularly the CPI staff, made this a very rewarding and exciting project to work on. Everyone came together very quickly to deliver a highly complex facility on schedule and to specification," added Steve.

The project scope included the connection of user points (sinks) and a collection sump to the collection pipework, plus the design and modelling of this pipework, in stainless steel from the laboratories to the EDS+ system. It included a number of technical advances, including different user-level login facilities, variable treatment temperatures and times, anti-foam control, pH neutralisation, out-of-hours cooling methodology and 100 per cent positive release for treated waste. Another feature was emergency discharge to a road tanker.

Extensive pre-delivery tests were carried out to ensure that, on delivery to site, the system could be reconnected and ready for operation without any hitches. Factory Acceptance Tests (FATs) included system documentation and certifications reviews, as well as full testing, including automation and dry run simulations, wet testing and system thermal inactivation cycles.

For more information, please contact:

Suncombe Ltd
Jade House 
Lockfield Avenue 
Brimsdown
Enfield 
Middlesex 
EN3 7JY 
UK
Tel:  +44 208 4433454
Fax  +44 208 4433969
Email: mail@suncombe.com
Web:  www.suncombe.com

For more information, please contact:
Nick Ruecroft
Suncombe Ltd *
Jade House
Lockfield Avenue
Brimsdown
Enfield
Middx
EN3 7JY
Tel: (020) 8443 3454
Email: n.ruecroft@sunscombe.com
Web: https://www.sunscombe.com

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